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Gear Honing
Hard fine machining

Gear Honing

Gear honing with the DVS TECHNOLOGY GROUP

In the DVS TECHNOLOGY GROUP you will find both big names in mechanical engineering history and young, agile drivers of digitalization and automation:

PRÄWEMA, market and technology leader in the field of gear honing, develops and produces machines for machining and manufacturing gears. The focus is on gears, synchronous parts and shafts of vehicle transmissions. The PRÄWEMA technology portfolio includes milling of detent grooves, undercuts and gears as well as pointing, gear grinding and hob peeling.

The technology of gear honing has been further developed to competitive market maturity with the result that PRÄWEMA is the market and technology leader with over 500 machines sold worldwide.

With original tooling solutions and worldwide technology support for PRÄWEMA gear honing, DVS Tooling GmbH creates the decisive added value for gear producers. DVS Tooling's product range covers the entire tool scope of gear honing. Key products include the PRÄWEMA ORIGINAL honing ring and the VarioSpeedDresser (VSD) dressing tool.

Discover our extensive range of machines and tools for gear honing and find the right solution for your individual application:

The integrated production of DVS Technology Group
Die integrierte Fertigungslösung der DVS Technology Group
OUR PORTPHOLIO FOR YOUR NEEDS

CNC Machinery Overview

PRÄWEMA Antriebstechnik SynchroFine

Compact CNC Machine for gear honing of rings and shaft components

  • Workpiece-Ø max.: 225 mm | 9 in
  • Workpiece length max.: 600 mm | 24 in
PRÄWEMA Antriebstechnik SynchroFormV Advanced

Efficient complete machining around the distribution of rings and shaft components

  • Workpiece-Ø max.: 300 mm | 12 in
  • Workpiece length max.: 290 mm | 11 in
OUR PORTPHOLIO FOR YOUR NEEDS

Tools Overview

Honstein von DVS Tooling
HIGH QUALITY for the longest service life possible Honing Gears
  • High quality for the longest service life possible
  • Developed together with the grinding tool specialists from DVS NAXOS DISKUS
  • Gearing of the honing wheels is done using VSP technology
  • Higher pre-gearing accuracy and significantly reduced dressing time
ToolRing Pro von DVS Tooling
Honing rings with newly developed binding system ToolRing Pro
  • Newly designed binding system
  • Optimised grain number
  • Increase performance by up to 70%
  • Significant increase in the number of workpieces per dressing cycle
VarioSpeedDresser (VSD) von DVS Tooling
Patented dressing technology for honing rings VarioSpeedDresser
  • Each VSD is finished with DVS LaserCut technology
  • Dressing with geometrically defined blades
  • Homogenous surface edge structure
  • Profile shape accuracies: +-1µm
Patented dressing technology for honing rings VSDi
  • Produced on machines specially designed for the tool
  • Dressing with geometrically defined blades
  • Homogenous surface edge structure
  • Profile shape accuracies: +-1µm
Abrichträder von DVS Tooling
Costumised for your gearing requirements Diamond Dressing Gears
  • Optimised cutting surfaces from the first dressing process
  • Customised for your gearing requirements
  • DVS Tooling dressing gears can be recoated
  • Honing rings and dressing gear wheels from one source

You have not found the right solution?

Here you will find only an excerpt from our portfolio. If you are interested in other technologies or workpieces or if you are looking for more individual solutions, please feel free to contact us.

Karriere bei Buderus Schleiftechnik
Good solutions start with listening closely

We have the solutions and answers for anything related to gearing and surface machining – especially when it comes to complex jobs.