SynchroFormV

OUR MACHINERY

With the vertical series of our Präwema SynchroFine, we have created a platform on which main and secondary processes can be individually combined and thus even the complete gear can be produced or machined in the soft and hard state.

Depending on your requirements, the gearing can therefore be produced, for example, in the hobbing process and then be hard-finished on the same equipment after the components have been hardened. For this hard-finishing process, PRÄWEMA can draw on its many years of experience in the internal gear honing process.

The modular design of the SynchroForm V offers an optimal platform to add further modules to core technologies such as hob peeling, internal honing, or dressing.

Thus, optimal references can be produced by adding further processes, such as turning or grinding of bores and face surfaces.

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Modular technology platform

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Efficient turnkey machining for the gearing of drive components

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One or two spindles depending on quantity requirements

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Versatile technology bandwidth for precise soft and hard machining

Single/double spindle

Modular design

Can be adapted for the production of geared drive components

Single or twin spindle machine for series production

Extremely profitable cycle times

High-precision machining results

Power skiving

Power skiving for the production of internal and external gears

Gear teeth with interference contour can be produced with significantly less time and at a lower cost than with conventional processes such as hobbing

Significant reduction of tool costs for the production of internal helical gears, higher flexibility than broaching

Machine, clamping system and tool from 1 competence centre at Präwema

Deburring with VarioChamfer

Deburring in less than 10 seconds with defined geometry

Gear cutting and deburring in one set-up

Multi-tooth tool for lowest possible costs

Can be used for internal and external gearings

Schlagfräsen in der Präwema SynchroFormV

Impact milling

Face splines, face gear machining, ring gear machining, special geometry

Conical and straight external gears as well as spur and face gears can be produced economically using the impact milling process.

Multi-bladed form-reversing inserts with rough and finish cutters are used as tools

The deburring of the workpieces takes place in a cycle time-neutral manner as far as possible, i.e. simultaneously with the machining process

Synchronous part production

Complete production of synchronous components in the passenger car and commercial vehicle sector by expanding power skiving with technology modules for various processes

Pocket groove milling, machining backfilling, sloping

Innenverzahnungshonen in der Präwema SynchroFormV

Internal gear honing

Hard fine machining of internal gears

Higher torques with simultaneous space, weight and noise reduction place higher demands on the machining of all planetary gear components and especially on ring gears and their gear quality.

Hardening distortions are specifically corrected by honing the internal gearing

Up to 40% lower tool costs than with hard peeling due to the use of dressable tools

High flexibility in gear tooth corrections thanks to VarioSpeedDressing®

Grinding & hard turning

Technology modules for various processes such as external/internal cylindrical grinding or hard turning

No quality restrictions due to reclamping errors, as gear teeth and reference surfaces (bores) are finished in one clamping

Wide range of automation

Loading shuttle, with light barrier for manual loading

Automation cells

Conveyor belt solution

Die SynchroFormV ist die effiziente Maschine für die Komplettbearbeitung rund um die Verzahnung von Antriebskomponenten

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Gestuftes Planetenrad von Präwema Antriebstechnik

	SynchroFormV
WORKPIECE
Max. workpiece diameter (mm)	300
Max. workpiece length (mm)	290 (center loading) –100 bei (side loading)
COMPOUND SLIDES
X-axis travel (mm)	1500–3300
Y-axis travel (mm) (WKZ option)	284–364
Z-axis travel (mm)	330
WORKPIECE SPINDLE
Drive power 100% duty cycle (kW)	35–63
Torque 100% duty cycle (Nm)	75–430
Max. speed (rpm)	6000–10000
TOOL SPINDLE
Max. speed (rpm)	6000–10000
Rated power (kW)	6–42
Rated torque	10–140
Mount/interface	Capto

PRÄWEMA Antriebstechnik Imagebrochure 2023

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Everything from one source

Together over 200 years of experience in toolmaking: NAXOS-DISKUS, DVS TOOLING and PRÄWEMA Antriebstechnik

We unlock the potential of digitalization for you to make the production of your workpieces and the operation of your machines even easier and more efficient.

rbc robotics meets the increasing demands for automated production and assembly solutions as well as robot automation with flexible and modular automation cells.