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Manufacturing solutions for key components in wind turbines

The quality of a product depends to a large degree on the quality of its components. How key components will perform in the future is already determined during manufacturing.

For wind turbine components, manufacturing processes such as turning, gearing, and grinding have a direct impact on the functionality and quality. That is why the companies of the DVS TECHNOLOGY GROUP pay special attention to the performance and durability of the components produced with our metal cutting machines and systems.

In particular, components such as the main gear, pitch, and azimuth adjustment or large bearings are subjected to significant stresses during operation. Using our high level of expertise, we are able to counteract wear early on and thus contribute to the sustainability and durability of wind turbines.

Our technologies and solutions
SOFT AND HARD-FINE MACHINING Soft and hard turning, gear cutting
  • Components with a diameter of up to 4,000 mm; height 600 mm; max. weight 25 tons
  • Skiving up to module 12
  • Larger modules require machining by gashing
  • Combinations of machining processes are possible
  • Highly flexible automation systems
HARD-FINE MACHINING External and internal cylindrical grinding, surface grinding
  • Components with a diameter of up to 4,000 mm; height 600 mm; max. weight 25 tons
  • Combinations of machining processes are possible
  • High-output manufacturing systems for surface grinding up to a diameter of 1,000 mm
  • Highly flexible automation systems
HARD-FINE MACHINING Profile grinding of gears
  • Gear grinding up to module 32 for components with diameters of up to 2,200 mm, max. weight 16 tons
  • Combinations of machining processes are possible
  • Highly flexible automation systems
Case StudiesConvincing practice

The expansion of wind energy is creating demand for gearbox components for wind turbines. This requires rotor drive manufacturers to rethink short delivery times, innovative production and assembly processes, and new production lines.

But how can complex drive components be manufactured economically? Using efficient manufacturing processes and high-performance quality control. Read here why you can rely on our machines and expertise for even the most demanding gear components.

 

Zentrale Bauteile moderne Windanlagen von DVS Technology Group
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We will be happy to send you examples of application cases for well-known manufacturers and Tier 1 suppliers in the wind energy industry - simply fill out the answer form!

Yes, I would like to learn more about your services in the field of wind power - in particular I am interested in the following components:

CONTACTWould you like to find out more about manufacturing solutions for key components in wind turbines?

Get in touch with our expert and tell him about your requirements:

Andreas Prosswimmer
Head of Business Development

T +49 (0)6074 30406-17

andreas.prosswimmer@dvs-technology.com