A manufacturer of electric drives produces an internal ring gear for the planetary stage of an e-axle. In the gearbox, the component serves as the internally toothed counterpart in which the planet gears run. As a result, it directly influences the noise behavior and service life of the entire drive system. At the same time, the gear teeth, bearing seat and additional reference surfaces must be machined with high precision in relation to one another to ensure that the component runs exactly as intended in the gearbox. This makes it a perfect application for the SkiveLine, as internal and external gear machining as well as additional machining steps can be combined in a single setup. In combination with the multifunction head and tool magazine, even extensive machining operations can be integrated into one continuous process. The result is a ring-shaped component with high dimensional accuracy, fewer process interfaces and shorter lead times. For the customer, this means the highest possible component quality, greater cost efficiency and a manufacturing solution that is particularly well suited to demanding gearbox components.

A manufacturer of industrial gearboxes produces an internally toothed gearbox housing that performs several functions at once in the finished drive system. It not only forms the load-bearing structure of the gearbox, but also incorporates the internal gearing as well as precise functional surfaces for bearing support, centering and assembly. This combination makes the component particularly demanding, as the gearing, fits and bearing seats must be machined in exact relation to one another to ensure smooth gearbox operation and long-term load capacity.

The SkiveLine enables complete machining of such rotationally symmetrical components in a single setup. Internal gear machining, turning and further machining steps can be combined in one continuous process. With the multifunction head and tool magazine, even complex machining sequences can be implemented efficiently. In most cases, gears and functional surfaces can be machined in a single setup to meet the highest quality requirements.

The result is a ready-to-assemble housing with maximum precision. For the customer, this means fewer reclamping operations, shorter lead times and greater process reliability for a component that would otherwise often require several separate machining steps. The SkiveLine demonstrates its strengths not only with classic gear components, but also with complex parts featuring integrated internal gearing.