Pittler V300 ✓ Horizontale Drehmaschine

Pittler V300 The all-rounder
for gear
shafts

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Increasing requirements for precision, shorter machining times and cost-effective processes call for innovative manufacturing solutions. The PITTLER V300 combines turning, milling, drilling, gear skiving and gear machining in a single machine, enabling complete shaft machining in just one setup. The result: minimized setup times, reduced production costs and maximum process reliability.

Thanks to its modular design, the V300 can be perfectly adapted to individual production requirements:

Comprehensive machining capabilities – simultaneous machining of shaft ends with center drive as well as complete gear machining in a single operation.
High productivity – up to two work spindles and four tool carriers ensure fast and precise processes.
Efficient automation – integrated solutions for fast workpiece feeding and maximum manufacturing efficiency.
Space-optimized concept – robust machine bed with a well-designed arrangement of components for compact and powerful production.

With the PITTLER V300, you increase your production output, reduce costs and benefit from a flexible, future-proof manufacturing solution.

Do you have further or more specific questions about the V300 or the PITTLER machine portfolio? Get in touch with us so we can work together to find the right solution for your requirements.

01

Complete machining in a single machine: Turning, milling, drilling, gear hobbing, and gear cutting without re-clamping for maximum precision and efficiency.

02

Simultaneous machining of both shaft ends: Center-drive technology enables parallel machining steps, reduces cycle times and significantly improves the quality of the reference surfaces for clamping in subsequent processes.

03

Highly flexible 8-axis machining: Main and counter spindle with up to four tool carriers enable versatile manufacturing processes.

04

Ultra-fast tool changes: Automatic tool changes in just 7 seconds via a high-performance disc magazine for reduced non-productive times.

05

Integrated automation solution: Automatic loading and unloading for efficient and continuous series production.

06

Modular machine concept: Adaptable configurations for different workpiece sizes and production requirements.

07

Maximum process stability: Robust machine bed ensures low-vibration machining and highest dimensional accuracy.

08

Industry 4.0-ready: Digital connectivity and predictive maintenance for smart and efficient production.

Technical Data

Module	V300 S	V300 CT	V300 MT	V300 O
Max. workpiece diameter max. in mm	250	150	300	250
Werkstücklänge max. in mm	1500	700	Prozessabhängig	Prozessabhängig
Technologies	Turning (XZ / XYZ), 5-axis milling (XYZB), gear machining, automatic tool change	Turning (XZ / XYZ), 5-axis milling (XYZB), gear machining, automatic tool change	Turning (XZ / XYZ), 5-axis milling (XYZB), gear machining, automatic tool change	Turning (XZ / XYZ), 3-axis milling (XYZ)
Drive	Spindle tailstock	Center drive	Main and counter spindle	Main and counter spindle
max. S1 - Moment des Hauptantriebes [Nm]	820	820	290	820
Equipment	Max. 3 slides, max. 2 optionally XYZ slides, optional steady rest, integrated automation	Max. 4 slides, max. 2 optionally XYZ slides, integrated automation	Max. 2 XYZB milling slides with automatic tool change, max. 1 lower XZ turret slide and optional steady rest, integrated automation	Max. 3 slides, max. 2 optionally XYZ slides, optional steady rest, integrated automation

Internal ring gears, synchronizer rings, bearing rings, and more

Rotor shafts, input shafts, main shafts, intermediate shafts, and more

Differential housings, stator housings, housings for industrial gearboxes, planet carriers, and more

Brake discs, flanges, flywheels, and more

Wheel hubs, clutch hubs, and more

Cylinder liners, plain bearing bushes, and more

Stepped planet gears, sun gears, and more

Humanoid robotics, robotics, harmonic reducers, and more

Configuration options for the V300

The V300 is designed for maximum adaptability in shaft machining and combines turning, drilling, milling and gear machining in a modular machine concept. Depending on the machining task, it can be equipped with a multifunction head and tool magazine as well as tool turrets. In the ideal configuration, up to four tool carriers are possible. This allows the machine to be precisely configured for the respective workpiece, the required machining scope and the economic requirements of production. From focused gear machining to highly integrated complete machining, the result is a solution that adapts flexibly to customer requirements while enabling reduced production times and high workpiece quality.

The V300 is particularly strong wherever a wide variety of manufacturing processes need to be combined in a single machine. With a center drive and up to four tool turrets for the simultaneous machining of both shaft ends, or as a counter-spindle machine for complete machining, it offers a wide range of configuration options for medium to very high production volumes. This concept is complemented by integrated automation solutions. Automatic tool changes, position-oriented part transfer as well as the integration of gantries and further automation solutions can be implemented with ease. This makes the V300 a powerful platform for highly productive, expandable and future-proof shaft production.

Geared transmission shaft for a precision gearbox

V300

A gearbox manufacturer produces a geared transmission shaft that performs several functions at once in the finished drive system. It transmits torque, connects different gear stages and must interact precisely with bearings, gears and other functional surfaces. As a result, machining quality has a direct impact on the smooth running and service life of the entire gearbox. The V300 combines multiple technologies in one machine, enabling complete machining of this type of shaft in a continuous process. Turning, drilling, milling and gear machining can be closely coordinated so that the references between the individual functional areas are maintained with high precision. By using several tool carriers on separate cross slides, multiple machining steps can be carried out in parallel. The result is a transmission shaft with high dimensional accuracy, extremely short cycle times and a manufacturing process that is reliably configured for both smaller and larger production volumes.

Drive shaft with machining on both ends

V300

A supplier produces a drive shaft in which both ends require different machining operations. On one side, the gearing is produced for torque transmission within the drive system; on the other side, additional turning, drilling or milling features must be machined so that the shaft fits precisely into the assembly later on. Components like these are particularly demanding in production, as both ends must be aligned precisely with one another and every additional setup increases the risk of deviations. The V300 is designed precisely for such tasks. With main and counter spindle as well as multiple tool carriers and/or tailstock and steady rest, machining of both shaft ends can be combined in a compact manufacturing concept. This reduces reclamping effort and makes accuracy across the entire component easier to control. For the customer, this means a stable process chain, shorter lead times and cost-effective production, even for more complex shaft geometries.

Hollow shaft with internal and external contours as well as functional gearing

V300

A manufacturer of drive components produces a hollow shaft with bearing seats as well as additional turning, drilling and milling operations on one side, while functional gearing is machined on the other. The center section of the component has no relevant functional features, making the hollow shaft ideally suited for a manufacturing concept with center drive. Since the drive force is introduced via the center of the workpiece, both ends can be machined in parallel in a single setup. Positional tolerances between the two ends are minimized, as reclamping errors are eliminated. Parallel machining of both sides results in very short machining times and therefore high efficiency and cost-effectiveness.

For this application, the V300 with center drive is particularly well suited. The machine concept enables complete machining in a single setup with up to four tool carriers. With three tool turrets and one multifunction head with magazine, turning, drilling, milling and gear machining operations can be combined in one continuous process. This allows the side with the bearing seats and additional machining features to be produced with the same process reliability as the opposite side with the functional gearing.

The result is a hollow shaft in which complex internal and external machining as well as gear machining are brought together in a coordinated manufacturing concept. For the customer, this means a single setup, precise references between all functionally relevant surfaces and a cost-optimized solution for their components.

Which types of gearing are possible with the V300?

With the robust motorized milling spindle, gear skiving and gear hobbing up to module 6 are possible for both internal and external gears.

What is the advantage of center-drive technology?

Center-drive technology enables simultaneous machining of both shaft ends, ensuring absolute positional accuracy between the two sides.

How flexibly can the V300 be configured?

Very flexibly. Depending on the requirements, the V300 is available with main and counter spindle, center drive, steady rests as well as fixed, movable or retractable tailstock. Depending on the configuration, driven tools are integrated via turret or multifunction head.

What automation options are available?

The V300 can be equipped with integrated automation, an internal loader with external magazine, or a gantry for top loading including an external measuring station.

Why is the V300 particularly cost-effective?

Thanks to its modular system and workpiece-specific configuration, the V300 helps reduce production times, lower unit costs and optimize both workpiece quality and resource utilization.

Which control system and software are used?

In general, all PITTLER machines are equipped with the latest version of SIEMENS SINUMERIK ONE.
Optionally, the V300 can be equipped with the original PITTLER SKIVING software, which simplifies gear programming. It also enables easy gear corrections and free input of cutting data. This significantly simplifies programming directly at the machine. Thanks to automatic data calculation, programming errors are reduced. To ensure consistent component quality, PITTLER measuring and inspection software is also available.

Can the machine be viewed at the manufacturer’s facility?

Yes. You can view our machines directly at the manufacturer’s facility. Test machining is also available on request, allowing you to experience the machine’s performance and precision on your own workpiece. To arrange an appointment, simply contact our sales team by phone. We look forward to your visit!

Immerse yourself in the world of PITTLER and discover our passion for high-precision manufacturing solutions. Our corporate brochure shows you how we set new standards with innovative technologies, customized automation concepts, and German engineering expertise. Experience the future of precision—efficient, reliable, and a global leader.

Get all the key information about the V300 at a glance: Machine concept, multi-technology modular system, machining processes such as turning, drilling, milling, hobbing, and gear hobbing, automation options, as well as typical applications for highly efficient complete shaft machining.

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Contact & Service

Do you have any questions about our machine program or workpiece portfolio?

Do you have questions about an individual application, would you like further information or a concrete offer?

We offer you individual solutions according to your specific application.

Marco Walenta – Head of Export Sales – PITTLER T&S

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