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pSkive: Highest Quality for Internal and External Gears
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pSkive: Highest Quality for Internal and External Gears

the PITTLER pSkive was specially developed and built in conjunction with the PITTLER SKIVING Technology. With this machine, internal and external gears can be manufactured highly productively and in exceptional quality.

The pSkive in the PV315 version offers impressive flexibility from module 0.3 to module 5. Workpieces with a diameter of up to Ø 315 mm can be machined. Thanks to the PITTLER SKIVING technology, internal and external gears can be produced with maximum accuracy and quality.

pSkive is therefore the ideal solution for companies that want to produce high-quality geared parts in medium and large quantities.

Highlights

01

Interlock free hard-fine machining

02

Precision in the μ-range of Small with Medium

03

MONO head variant with "revolver technology" enables peeling, deburring and turning in one set-up

04

DUO head variant with two driven workpiece spindles with identical machine dimensions

05

Very compact and cost-efficient skiving and turning machine

die neue pSkive von PITTLER T&S
Compact machine

Less floor space in production and easier transport

Ergonomic control panel

with the latest Siemens “SINUMERIK ONE” technology

User-friendly design

Ergonomic and optimal for manual loading, optional automatic loading with internal loader or robot

Cost-efficient

due to less time thanks to fixed tools and no tool change

Optimally matched main and tool spindle

due to single technology

Short cycle times

as there is no tool change

pSkive with MONO head

The main advantages at a glance

  • Skiving and finishing turning
  • Up to four fixed mounts
  • Use of a measuring probe or sensor for hard peeling

  • pSkive with DUO head

    The main advantages at a glance

    Tool carrier

  • Two powered tool spindles
  • Up to four fixed mounts
  • Integration of optional drilling spindle or grinding spindle

    Possible equipment options
  • Roughing and finishing peeling tools
  • Separate peeling of the left and right flanks
  • Two identical peeling tools (sister tools)
  • Skiving in combination with drilling or grinding

  • die neue pSkive von PITTLER T&S
    Video: Get inspired
    Video: The turning point for perfection of gear cutting
    PITTLER pSkive with MONO head

    The standard MONO-head variant of the pSkive offers many advantages when machining ring gears. With its driven workpiece spindle and up to four fixed mounts for turning tools and/or an in-process measuring probe, pSkive enables the efficient and precise machining of geared workpieces.

    The MONO head with its “turret technology” (continuous head swivel range of +/-105°) has the advantage that workpieces are skived and deburred in a single clamping. Possible reference diameters and surfaces are finished with a turning tool. This yields not only highly complex gearing qualities, but also high overall component quality in terms of the shape and position tolerances.

    In addition, the MONO head enables the optional use of an in-process probe. This allows measurement of the workpieces during the machining process. It ensures that specifications such as the spherical dimension and flank line of the gearing are performed efficiently. The probe also has a positive effect on the setup process after a tool change. The user interface developed by Pittler supports monitoring of the component quality.

    Moreover, a sensor can also be implemented for finding the tooth gap for hard peeling. This enables precise and fully automatic control of the process when machining tempered workpieces.

    The combination of all of these equipment options enables efficient processing and a high workpiece quality level. The familiar smart operation renders the pSkive skiving machine a versatile solution for rotationally symmetrical components with internal and external gears.

    PITTLER pSkive with DUO head

    The DUO head offers numerous advantages for ring gear production in the pSkive. With its innovative design and versatile features, the DUO head improves the efficiency and precision of the production process.

    A major advantage of the DUO head are two driven workpiece spindles. This means that two skiving wheels can be mounted, which significantly increases productivity. For example, while a roughing tool (larger modules) is used on one spindle for efficient material removal, the finishing peeling wheel can be mounted on the second spindle in order to reduce component costs and protect the expensive finishing tool.

    Another option for two peeling spindles is the use of sister tools or two different peeling wheels, which, for example, are required for a stepped planetary gear.

    As with the pSkive with MONO head, up to four fixed mounts can be mounted on the DUO head. Further processing or component testing using a measuring probe or finding tooth gaps using a sensor are possible. This opens up a wide range of possible applications in the production of complex ring gears. In summary, the DUO head enables efficient, precise, and versatile production in the pSkive.

    With its ability to swivel to a second skiving wheel in just seconds and thus make the process even more flexible and time-saving, it is the skiving machine of the modern manufacturing industry.

    Technical Data*
     

    pSkive MONO head

    pSkive DUO head

    WORKPIECE

       

    Max. diameter (mm)

    315

    315

    Max. circumferential diameter (mm)

    400

    400

    Module range (Mn)

    0,3 – 5

    0,3 – 5

    TOOL

       

    Max. diameter (mm)

    150

    150

    Capto mount

    C6 / C8 / HSK6

    C6 / C8 / HSK6

    Swivel range (o)

    +/- 105

    +/- 105

    B-AXIS AS CLAMPED SPUR GEAR UNIT

       

    Holding torque (Nm)

    1200

    1200

    Swivel speed max. (rpm)

    40

    40

    Swivel range (o)

    105

    105

    SKIVING SPINDLE

    1x

    2x

    Tool system

    C6 / C8 / HSK63

    C6 / C8 / HSK63

    Drive power (kW at 100% duty cycle)

    36

    36

    Torque (Nm at 100% duty cycle)

    120

    120

    Speed (rpm)

    0–6000

    0–6000

    ATTACHMENT TOOL CARRIER FOR UP TO FOUR TURNING TOOLS

       

    Capto interface

    C5 / C6

    C5 / C6

    Manual

    manuell

    manuell

    Other

     

    Use of separate drilling/grinding spindle possible

    *Different workpiece geometries require more individual machine designs. For this reason, the technical data given here serve as a guide, but may deviate from reality in individual cases.

    Download

    Pittler T&S Imagebrochure 2023
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